Ken, Chris T, Tom, Larry, Ken F - Thank you all so much for your inputs. You made some great suggestions.
I had wandering and rut tracking issues on our 2000 Windsor since we purchased it from the previous owner 6 years ago. I've done a few things to improve handling which are listed below:
replaced tires, weighed coach, adjusted tire pressures
checked and corrected ride height
front alignment done
checked u-joints, all steering linkages and components for play, tried to adjust TRW
replaced shocks
checked trailing arm and panhard bar bushings (looked okay)
annual chassis lubrication per roadmaster guide
installed front watts link and rear cross bars
replaced original TRW steering gearbox with a reman one from Weller (actually did that twice)
I heard good things about Josams and I wish we were on the east coast so I can take the coach for an expert mechanic inspection (We are located south of San Francisco)
Today I've decided to try a few things on the steering gearbox and steering column. First I re-checked all u-joints and splines on the column making sure no play there. Then I wanted to re-tighten adjustment screw following TRW lash adjustment procedure: https://www.youtube.com/watch?v=DysQgR1tpBs
I was surprised to see the adjusting screw only moved about half a turn and gets stuck either way (jam nut was loose). It was strange that it did not move beyond that either to loosen or tighten. I double checked the timing mark on the sector shaft and it was spot on. I then decided to disregard TRW's instructions and started the engine, tried again, same, only moves about half a turn. Something was not right.
I've then reached up to the input shaft of the steering gearbox and jiggled it left and right while at the same time trying to loosen the adjustment screw. To my surprise, although it was hard, i was able to loosen it to about full turn. I turn the engine off, and checked free play again on the wheel and now it was about 2 inches. I was able to make it worse 🙂
Next I've tried tightening the screw with engine off, again it would not budge beyond perhaps quarter turn. I've started the engine again and wrestled with the screw about 45 mins jiggling the darn input shaft and trying to tighten the screw, only able to tighten it tiny bit of a time. At the end I was really tired but I was able to bring it back to where it was and 1/8 of a turn more than I've started. Play on the wheel is now 3/4 of an inch.
Next, I am going to try this procedure with a helper. I will have my wife to jiggle the steering wheel while I will try tightening the screw a bit more if I can. I am hoping perhaps I might be able to reduce the lash down to 1/2 inch at the steering wheel. From now on I will try adjusting the screw with engine running. Those TRW instructions somehow does not work on our box. I am not surprised because 2000-2001 Windsors are a bit oddball, those are the only years with slip rings on the column instead of a clock spring. I think we end up getting some strange TRWs as well.
As always your thoughts and suggestions are greatly appreciated.
Thank you
Ali