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Here's what the Monacoers have been talking about:
 

Index


Older 5 KNOB Magnum AGS Failure
Dr4Film
Older 5 KNOB Magnum AGS Failure
Tom Cherry
Ride Height for 2008 Camelot
jacwjames
Repair Door Scissor Hinge
rajchapman
Older 5 KNOB Magnum AGS Failure
Frank McElroy
Repair Door Scissor Hinge
tmw188
Older 5 KNOB Magnum AGS Failure
Jetjockey
Repair Door Scissor Hinge
Rocketman3
Repair Door Scissor Hinge
jacwjames
Older 5 KNOB Magnum AGS Failure
Tom Cherry
Older 5 KNOB Magnum AGS Failure
Ivan K
Older 5 KNOB Magnum AGS Failure
96 EVO
Alternatives to FASS system
wamcneil
Older 5 KNOB Magnum AGS Failure
dandick66
Window Seal/Gasket
JoeV67
Repair Door Scissor Hinge
timaz996
Older 5 KNOB Magnum AGS Failure
96 EVO
Alternatives to FASS system
timaz996
Alternatives to FASS system
Cubflyer
Repair Door Scissor Hinge
hex_nut
Repair Door Scissor Hinge
StephenW
Repair Door Scissor Hinge
hex_nut
Alternatives to FASS system
wamcneil
Starter
Benjamin
Repair Door Scissor Hinge
Tom Cherry
Alternatives to FASS system
timaz996
Alternatives to FASS system
wamcneil
Repair Door Scissor Hinge
rajchapman
Window Seal/Gasket
jacwjames
Older 5 KNOB Magnum AGS Failure
Tom Cherry
Window Seal/Gasket
Paul J A
Repair Door Scissor Hinge
tmw188
Repair Door Scissor Hinge
Tom Cherry
Window Seal/Gasket
Martinvz
Alternatives to FASS system
Cubflyer
ABS 07 Signature
rpasetto
Alternatives to FASS system
wamcneil
ABS 07 Signature
rpasetto
Love seat - like new
Brian J
Transmission Dipstick
willema
No Hot Water
IEMan 1
No Hot Water
timaz996
Transmission Dipstick
timaz996
ABS 07 Signature
rpasetto
Transmission Dipstick
96 EVO
Transmission Dipstick
willema
Transmission Dipstick
Ivan K
Transmission Dipstick
Jdw12345
Transmission Dipstick
willema
Transmission Dipstick
Jdw12345
Transmission Dipstick
96 EVO
Transmission Dipstick
willema
Transmission Dipstick
Ivan K
Transmission Dipstick
jacwjames
ABS 07 Signature
Ivan K
ABS 07 Signature
rpasetto
Older 5 KNOB Magnum AGS Failure
pwhittle
Window Seal/Gasket
JoeV67

Discussions


2007 HR Knight. House battery bank questions.
MyronTruex

Great and simple solution Richard.

Then use a voltmeter to measure which batteries are getting charged. Try this with engine running/off, shoreline connected and off, same with generator. 

Add these notes to your owners manual as backup and post the page number right on the front of the manual for quick reference in the future. Knowing your own system is better than any manual that was not updated correctly or owner modified.


Heater Core or AC Evaporator Issues?
DBRV.0

LakeBob: it certainly seems that you have thoroughly tested that heater core, proving that is is good.  I suggest looking for some other source. 

Like you mentioned, perhaps a valve is leaking or a connection to the core such as a hose clamp that was not tight?  And speaking of hoses, could a connecting hose have a crack?  The system is closed, so you should be able to pressurize at less than the radiator cap (mine is stamped as 16 psi), and use soapy water to check hoses and fittings.

As cbr06 suggested, if the AC compressor was running, its evaporator might be condensing moisture.

I haven't checked the area on my Dynasty (same as yours), but could there have been rain water on those days?

If all else fails, maybe consider keeping your heater housing open/unattached and running the system to observe.  Matter of fact, after considering the options, this might be the easiest test.

- Jeff


Older 5 KNOB Magnum AGS Failure
Dr4Film

I haven't taken a close look at it but I will. Now that I think about it, there are two storage bays and two wheel wells just to get to the battery bay so it is very possible I guess.

I will put some measuring tape on it this week and report back.


Major screw up on my slide out, please help!
klcdenver

It looks as if you have rot on the edges from the pics. You may need to add guardian plates to fix that problem. You should be able to get that piece of aluminum from a rv salvage yard if it is not a stock extrusion/shape. Talin RV in Florida may be a good source/help for you also.


Heater Core or AC Evaporator Issues?
cbr046

I just discovered my house (stick & brick) AC was caked in ice.  If your evaporator did that, and it does happen, it would drip for hours after shutting down.  That is, of course, if you used the AC on a humid day. 

- bob


Older 5 KNOB Magnum AGS Failure
Tom Cherry
12 hours ago, pwhittle said:

Hi Richard,

Same as on ours.

Measure it out, allowing the distance to the center of the coach to run forward, and see how close your estimate is to mine.

At least with Lithium, we may have an option to put the batteries in that bay.

Paul

OK….my take….and what Magnum told me.  The AGS Module is NOT, when using the REMOTE, taking any signal from a remote on the battery.  Whatever value is being input or provided to the Magnum remote….that is the Digital or Multiplexed value or control for the AGS….regardless of old 4 or new AGS-N.

Therefore, if you use the remote readout as the “gospel” or the set parameter for “start” or turn on, then, as I posted, you need to know how that correlates to the real world of the HOUSE BANK.  That takes into account the “innate error”, as Magnum verified, of the remote meter…..versus the Battery Voltage.

NEXT….you have to know how much voltage drop you are experiencing ….UNDER LOAD. You then set the START voltage based on that….but you subtract 0.1 or one tenth.  The Magnum reaction or “OMG, START should be based or calculated that way.

PUT another way.  Lets say you want to start when the batteries reach 50% SOC.  That is defined as the “recovery” voltage….NOT the under load voltage.  Per the charts….the SOC for 50% is about 12 VDC.  LETS ASSUME the Magnum meter is perfect….your DVM and it are dead on.  NOW, lets assume that your UNDER LOAD Voltage is 11.9 VDC…..and you KNOW, through testing that when that stabilizes…..or remains constant….that the bank will recover to 12.0.  SO….as LONG as the UNDER LOAD voltage is 11.9….OK.  BUT when the under load voltage hits 11.8…..then it is time to start and recharge…NOT 11.9…

SO, per Magnum and Trojan, you set the AGS to 11.8. The Magnum has a timed delay…..so maybe after 2 minutes….assuming the voltage is stabile….and it reads 11.8….BINGO the genny starts.  You had a brief, inconsequential time of a couple of minutes where the SOC dropped to say 45% or so….but you met the objective of “recharge” when SOC is LESS than 50%.

OK….hope that helps…..

NEXT UP….you need to know the delta or error or difference between the REAL DVOM House voltage and what the Magnum remote reads….once you know that is Zero or maybe 0.1 or probably closer to 0.2…..then you adjust or use the correlated Remote voltage.  Worse case….say there is a 0.2 VDC error.  You set your Magnum based on expecting it to be 11.8….OPPS, in reality…the Battery Voltage is higher…..as the Magnum remote TYPICALLY, per Magnum, reads LOWER.  Thus, 11.8 on the REMOTE is actually 12.0 on the DVM.  NOW to correlate and achieve your 50% SOC, you have to set the VOLTAGE LOWER….0.2 ERRROR…..OMG….that will be 11.6.  BLASPHEMY.  NOPE reality.  

SO when someone says…..NEVER SET BELOW 12.0….there are two misconceptions.  First….that should be 11.9….as when 12.1 DROPS to 12.09….that is a 12…  NOPE….when the UNDER LOAD Hits 11.8….that is the correct value.

second….the meters are NOT PERFECT.

REALITY….Monaco put the AGM’s up front or back in the rear.  If in manual, I THINK that the placement here and voltage issues or drops are ONLY Relevant when you use it in manual mode.  In the REMOTE MONITOR controlled mode….the REMOTE is the “Voltage Keeper”.  Call Magnum and verify.

SECOND, I have NO IDEA if you have a BMK what the remote wil read compared to the DVOM at the battery.  Test and then adjust….or maybe not needed.

THIRD, @Frank McElroy did a little “rewring”.  I don’t remember exactly why, but he changed it so the actual REMOTE reading has less LOSS.  He will have to chime in.

THATS MY UNDERSTANDING and the explanation and logic of how to properly set the AGS from the remote….

NOW, you see, if your mind took months like mine did to develop snd understand the above scenario……why Magnum decided NOT to “tell the average” owner….but in detailed discussions…..this is how it works…..and Trojan says….when the Under Load voltage….which is NOT the true or recovery voltage…..usually 0.10 - 0.20….you set the AGS to come on 0.1 below that….

 


Ride Height for 2008 Camelot
jacwjames

FWIW,

When I first tried to set mine using a tape measure it was an exercise in futility.  I finally took a piece of scrap wood and cut it to length so I could easily check and adjust with a quick go/ no go check with the stick.  In my case the rear is different then the front. 


BIRD or BiDirectional Charging Testing and Explanation of system - from 2002 Windsor to current. Includes discussion of the Dynasty and above. Morphed from a 2002 Windsor topic
jacwjames

I had several PM's with Todd while he was initially tried to figure out what happen as to the coach starting with the disconnect off.  From pictures it was obvious that the charging circuit had been changed. 

Not sure if the previous owner of his coach did the change due to the Lambert failing or he was a "Really Smart Guy" and wired in the BIRD to actually work with the isolation solenoid.  After reviewing all of this info my guess the later, he made the changes to provide a more robust charging system.  Seems like a great modification and cost ZERO $$$$


Want to replace Flooring. No idea whats involved or what to install. Help and explanation and advice is needed.
Les Hurdle

I had a local flooring co redo the floor in my 2004 Cheetah.

ll was ok until the roadside slide was activated.  There were multiple scratches on the new flooring.  Seems screws etc were causing the issue along the length of the couch.  For the time being I have taped 1/8" plastic sheet on the floor to prevent further gouging, but how to get to whatever under the couch?

I read on iRV2 a number of folks had experienced similar issues but short of lifting the entire slide up [how] and remove offending screws etc/add 'fabric' to the underside  I didn't see any simple method.

Anyone had this experience and found a solution?

 

Les


Major screw up on my slide out, please help!
jacwjames

Yikes

Are you a good DYIER

IMHO, I think to fix it right the slide will have to come out.  The damage to the floor on the inside has to be fixed right besides being able to get to the opening where the slide goes.  Also have to check to make sure the bolt did not deform the slide opening, possibly pulling it out so it's not curved, if not fixed the slide may not seal. 


Heater Core or AC Evaporator Issues?
LakeBob
On 5/5/2024 at 4:43 PM, Ivan K said:

AC insulation tape, Prestite tape, used on exposed line and valves. Available on Amazon amongst others.

Thanks, I found several types of "refrigerant tape".  


Major screw up on my slide out, please help!
Tom Cherry

OK…real world here….done 3 slides and put in Guardian plates.

Jacking the slide. You need a 24” or so 2 x 4.  This will be the “T” or top portion of the Jack.  Next….you gotta measure.  You CAN use a floor hydraulic jack or an automobile screw jack.  This ain’t like lifting the Washington Monument.

I used TWO 2 x 4….laminated (deck screws) for the Jack LEG.  You measure like this…

Bottom or undrside of the slide to a LEVEL surface.   The MH needs to be LEVEL….very important.  BUT…my sloped driveway wasn’t.  I picked two points on the outer edge (the underside….not the flange.  I was installing Guardian plates and knew how wide they were.  I gave myself 2” clearance….so…that point was the edge of the 24” TEE or TOP.  Now…in theory….the lack leg will be 12” further in.  Mark that….on each side.  Now measure down to the driveway or whatever.

Say 36”…..now the math.

Subtract 1 3/4” for the TEE….use 2”….

Next….when the jack is totally down….how high is the pad.  BTW…Bottle Jacks are my choice….then an Auto screw.  Trying to control a floor is NOT what I would use.

SAY the Jack is 12” from bottom of base to top of pad, when fully down…

Subtract 12”.

NOW, you gotta put it in and get it in position….maybe 1 - 2” “working or clearance”….but the longer then the higher the jack….so use 1”.

Subtract 1”.

That is a total of 15”…..you measured 36”…..your Jack Leg, after you screw it onto the 2 x 4 will be 36 - 15 or 21”.

if the surface is not level….do the other end.

next is simple….position each jack and raise the jack until the T Jack (post) contacts the slide….then raise each side about 1/8th inch.  You need a “measuring” or reference point on the slide so you know “how much” the slide….at the side wall is raised.  

BTW….The point, as to how far from the MH the T post is….varies.  If you decide to run the T post perpendicular to the side wall….then the points will be different.

Memory says I centered the distance from the outer edge of the slide to the side wall….then ran the TEE perpendicular….  Some do it, I think, the other way.

THE MAIN THING….only use one jack to move 1/8” or so on that side…..then do the other end.  I only raised mine to get the underside of the slide up enough to slide in the Guardian plate….with maybe 1/16” or so clearance.

The rest is pure common sense and “how do I fix what I broke”.

I KNOW for a fact….than on a living room slide with a refrigerator, it typically takes 4 guys to lift and remove it.  Obviously all connections to mechanism and umbilical have to be removed.  They put it on a cart positioned right behind it.  Bedroom slides are 2 -3…a fullwall slide….GOD only knows….and a dealer will probably not removed tell you to go to a Monaco repair center where they have the cart and such.

BUT simply raising and working under it and replacing or putting in a Guardian plate….piece of cake.

The “wear” hopefully, is just external…..and NOT from a leak.  You do a small hole saw core….maybe 3/4” and examine the core and the sides for “ROT” or mosture My three were all superficial issues….nary a drop of water.  Don’t make false conclusions without facts and coring.  When you grind or cut off the lower side frsme for the Guardian Plates…..you’ll know….in an instant…water or rot….damage or NONE…. 


Want to replace Flooring. No idea whats involved or what to install. Help and explanation and advice is needed.
jacwjames

Did the installer have to remove couch to install flooring??  If so you'll have to remove couch to access the screws. 


Heater Core or AC Evaporator Issues?
LakeBob

I took the core to a radiator repair shop, where they explained that pressure testing can push calcium or other debris into tiny holes, falsely indicating the core is in good condition. They perform vacuum tests on everything; if the core fails to hold a vacuum, then there's a problem. I hope to hear back from them today and will update on their findings. This approach seems logical for detecting small leaks.

(The above was a rewrite of my original post by the sites AI engine. It popped up just before I posted and asked if I wanted to use this feature.  It did enhance the communication a bit.     Its an interesting world we live in!)

 

 


Repair Door Scissor Hinge
rajchapman

I need to repair the scissor hinge on the front door of my coach.  I remember that Randy Bergen repairs the hinges and also would supply the “Tinner’s” rivet if you wanted to repair it yourself.  I tried to contact Randy Bergen however his email address came back as non-deliverable.  I then tried to contact Mikee Baul at his email, but have not heard anything from him.  Does anyone know of another source for the correct size “Tinner’s” rivet?


Older 5 KNOB Magnum AGS Failure
Frank McElroy
11 minutes ago, Tom Cherry said:

THIRD, @Frank McElroy did a little “rewring”.  I don’t remember exactly why, but he changed it so the actual REMOTE reading has less LOSS.  He will have to chime in.

THATS MY UNDERSTANDING and the explanation and logic of how to properly set the AGS from the remote….

NOW, you see, if your mind took months like mine did to develop snd understand the above scenario……why Magnum decided NOT to “tell the average” owner….but in detailed discussions…..this is how it works…..and Trojan says….when the Under Load voltage….which is NOT the true or recovery voltage…..usually 0.10 - 0.20….you set the AGS to come on 0.1 below that….

 

The AGS gets the battery voltage from the large 12 volt battery cable connected to the inverter.  To remove the voltage drop on this line, I connected a dedicated battery sensing wire from the house battery bank to the AGS.


Talin Manufacturing Contact Information Problem
LakeBob

I'm in the process of ordering guardian plates for one of my slides. Spoke to Chris yesterday and I'm pleased to report that positive changes are taking place at Talin.  Of course, It will take some time to change the course and get the ship headed in the right direction.   


BIRD or BiDirectional Charging Testing and Explanation of system - from 2002 Windsor to current. Includes discussion of the Dynasty and above. Morphed from a 2002 Windsor topic
Tom Cherry

Jim, you make a good point.  I spent almost 2 hours with a member that understands the “Lambert” a lot more than I do.

I am working on a few notes or corrections that we discussed and he sent me some prints….will be a day or so.

My only comment to what he said and what you posted.

He says he has never seen a 2002 Windsor with the Intellitec IRD or Bird. YES, we see coaches all the time….like…never saw Monaco make this nor is there prints….

I have seen, but can’t recall how your bay looks.  We have pictures of two separate 2002 Windsors with the Intellitec IRD/BIRD 5 terminal module. Now, we do KNOW it is FACTORY.  The white molded panel say so….as it was Monaco screen printed….PN and all.  If you go back and look at the first thread, there is also another panel or block diagram….it says Charging “module or device…memory)….so we know that particular 2002 Windsor left that way.  Another person posted a similar picture.

Bottom line….it was factory installed.  Todd did the voltage testing and also tested in 4 different modes.  It works exactly like my 2009 system does….except one tiny detail.  Later on, Monaco added a control relay for the BOOST.  In the early years….the 12 VDC boost signal (momentarily held on) signal came to the BIRD via a Purple wire.  It was fed INTO the RELAY terminal.  BTW….Intellitec now calls that “Solenoid”.  Then, it was run to one side of the WR solenoid.  Thus….no boost switch ON….BWP 3.5 VDC to solenoid.  Push the boost….full 12 VDC.

NOW….there is a little factoid a few know,  Intellitec had a blocking diode inside….so no backfeed.  Maybe for a coil backfeed???  Anyway….the dropped it.  BIRDs started failing.  Monaco added an isolation relay to feed the coil from the BIRD or when pressed, the boost was 12 VDC.  Later, Intellitec PUT IT BACK IN.

Bottom line.  Frank and I discussed the results of Todd’s testing.  Yes….it is a FULL FLEDGED and documented (on the two Monaco labels or panels) and it works and is functional….Past that???   Still reviewing prints….but what Todd has, as far as the BIRD is factory and it works,

Second point…..and you may be more knowledgeable.  I THOUGHT, erroneously, that the Lambert worked when in storage….

BUT, I was told, with a robust amount of authority…..NO….the Lambert would only “steal” or maintain the chassis if there was charging voltage present on the Hiuse….  That was said to correct my “misunderstanding” of the Lambert.

THUS, we agreed…..if there was a BIRD configuration…..as IS IN Todd’s 2002 Windsor…..no NEED for the Lambert.

Monaco’s assemblers OFTEN put in unnecessary stuff, after a print revision…..no one explained it to them.

They often built experimental units or show coaches.  WHO KNOWS.  But, there were TWO 2002 Windsors with the factory plastic plates that show the BIRD….and one of them works exactly as it was designed…..and yes, if the comment on the Lambert and its need for the house to be charged, is correct….and I bow to the member’s knowledge….then the Lambert was not needed….but left in.

Later today….but probably in a few days….I’ll try to edit and clarify.

The one thing that we, the other member agreed on….  The pictures show it installed.  It works as designed.  The PO gutted the Lambert and removed the Salesman solenoid.   But the Charging Module was factory….an embossed or screen printed Monaco label and block diagram….

How many 2002 Windsor’s were that way?  Don’t know.  There was, he said, some experiments, IIRC, in 2003. DR4Film had a BIRD in his 2004 Windsor…

Let me update this.  If you want to call and help me understand, you have the number.

Thanks,,,


2002 Windsor High Charge Voltage at Startup Anomaly
Tom Cherry

The topic of question about charging has been resolved.  Since it was a general interest issue,

the results of the tests as well as how Todd’s 2002 Windsor was “factory” configured is now in a new topic.

Here is the link.   Please respond or comment on that issue there.  Thanks….

 


BIRD or BiDirectional Charging Testing and Explanation of system - from 2002 Windsor to current. Includes discussion of the Dynasty and above. Morphed from a 2002 Windsor topic
jacwjames

My set up was just like Todd's originally

Attached is the parts page showing the BIRD, Lambert, and Isolation Solenoid, same as Todd's

Also attached is the electrical schematic. 

I did replace all of that with the Bluesea as I was questioning whether it was working correctly, didn't try to figure a work around but evidently the previous owner of Todd's coach was smart enough to figure it out and make it work.

1 Electrical Panel Passenger Sider 1.pdf 1 Electrical Panel Passenger Side 2.pdf 2002_Windsor_wiring_diagrams Rear Passenger side electric.pdf


BIRD or BiDirectional Charging Testing and Explanation of system - from 2002 Windsor to current. Includes discussion of the Dynasty and above. Morphed from a 2002 Windsor topic
tmw188

FWIW I just looked a Richard’s bio to verify and surprised he hasn’t chimed in, but his previous Windsor was a 2002 not ‘04. 


Repair Door Scissor Hinge
tmw188

3/16”x3/8 or 1/2” long is what I used. Buy a large rivet gun from AMZ or Harbor Freight. Don’t use alum they won’t pull down tight enough.  BE SURE TO PULL IT DOWN SQUARELY not on an angle. You don’t need SS rivets steel is fine but don’t use alum. You may need to knock down the pulling pin after it’s set with a file. 


Differences in the various FASS pumps?
wamcneil

Hi all,

I'm trying an experiment with FASS system.

There's a seller on ebay closing out discontinued FASS model TSD11110G that is marketed for ram ecodiesel 3.0. It's cheap enough that I'm willing to experiment a bit. There's one left if anybody is interested. Asking price $295 and accepting offers.

Anyway, this is 110 gph @ 70 psi. Too much pressure.

I think/hope that the various fass "Titanium Signature Series" units are all basically the same and the 16-18 psi regulator spring (PS-1001) is all I need to bring the pressure down to suit the ISL CAPS system. Hopefully the regulator spring and installation kit are the only significant differences.

Fass lists various replacement motor/pump assemblies for the titanium series that appear to be permutations of two different motors with three gear reductions.

What do y'all think? Are there likely to be complications from altering a 70psi pump to output 16-18psi?

I figure that a positive displacement pump like this (vane?) will spin at the same speed and deliver the same volume, but have less work to do pushing against a lower output pressure.

 


Want to replace Flooring. No idea whats involved or what to install. Help and explanation and advice is needed.
Les Hurdle

Thanks Tom Thanks Jim...........  to my knowledge installer did not remove couch since the new floor stops under the couch where the plasticised support starts...........  sorry ca't be more precise, but I'm sure the couch will have to come off now.

 

L

 


Older 5 KNOB Magnum AGS Failure
Jetjockey

I consider the at  rest voltage to determine where the ags start voltage should be . If you remove the loads when you hit say 11.6v then observe where the voltage recovers to possibly 12.2 to 12.4 . You can then set the start voltage so the ags starts when it should with out starting too early unecessarily. Those observations no doubt at different in different units.I also use my victron system to monitor start and house batteries directly too as an ags start voltage directly. My ags and inverter are xantrex and likely are a little different.

I am considering attaching a remote reading voltage meter at the generator starter or just volt meter that cable to establish voltage drop both static and under starting load. Just for knowledge sake. If the gen does not start I could do a battery cross start tie or start the motorhome momentarily to do so. 
lots of options .


Differences in the various FASS pumps?
JDCrow

I went with this unit as it took all the guess work out and kept the OEM filters in place.

 

Repair Door Scissor Hinge
Rocketman3

One other option is to remove the scissor hinge and put in a gas strut.  We did that years ago and it has worked very well.

Door stays open when we want it open - even with a breeze.

If you want details - let me know.


Differences in the various FASS pumps?
wamcneil

Yeah, I've been vacillating between a pump like yours in the rear -vs- pump/filter "air separation system" up front. 

I'm not convinced that "air separation systems" are critically important or provide any measurable benefits beyond those of good filtration. Seems to me that just putting a pump in-line with the original filtration equipment would be a good solution.

The price is shocking though. Even for just the pump. Good grief, it's a simple DC motor with a pump head. The gross margins on these pumps must be obscene.  

Nevermind on the original question about pressure reduction... the ebay seller just contacted me to say they don't actually have the thing in stock anyway.


Differences in the various FASS pumps?
jacwjames

I installed the TSD08100G which is a 100 gph flow rate but it has an internal pressure regulator to limit pressure to ~16psi.

Not sure what the big difference is and whether the additional pressure would be a problem.  I'd be concerned with leaks down stream. 

You could consider putting in a pressure regulator with at return to tank on the excess.  I'm sure a work around is possible, just not sure what all is involved.  Working with higher pressure fuel might be an issue. 

 

 


Differences in the various FASS pumps?
wamcneil
2 minutes ago, jacwjames said:

I installed the TSD08100G which is a 100 gph flow rate but it has an internal pressure regulator to limit pressure to ~16psi.

Not sure what the big difference is and whether the additional pressure would be a problem.  I'd be concerned with leaks down stream. 

You could consider putting in a pressure regulator with at return to tank on the excess.  I'm sure a work around is possible, just not sure what all is involved.  Working with higher pressure fuel might be an issue. 

 

 

Moot point now... but the plan was to replace the 70psi regulator spring with 16-18psi regulator spring

"I think/hope that the various fass "Titanium Signature Series" units are all basically the same and the 16-18 psi regulator spring (PS-1001) is all I need to bring the pressure down to suit the ISL CAPS system."


Repair Door Scissor Hinge
jacwjames

I removed mine and was able to repair by putting the rivet on a sledge hammer and then using another large hammer and flatten the rivet.  I also took the little tab that catches the door and bend it up a little, which added some friction to the scissor.  Did that ~6 years ago and still working fine.


Older 5 KNOB Magnum AGS Failure
Tom Cherry
20 minutes ago, Jetjockey said:

I consider the at  rest voltage to determine where the ags start voltage should be . If you remove the loads when you hit say 11.6v then observe where the voltage recovers to possibly 12.2 to 12.4 . You can then set the start voltage so the ags starts when it should with out starting too early unecessarily. Those observations no doubt at different in different units.I also use my victron system to monitor start and house batteries directly too as an ags start voltage directly. My ags and inverter are xantrex and likely are a little different.

I am considering attaching a remote reading voltage meter at the generator starter or just volt meter that cable to establish voltage drop both static and under starting load. Just for knowledge sake. If the gen does not start I could do a battery cross start tie or start the motorhome momentarily to do so. 
lots of options .

We’re on the same page, except the real world is this.  The normal load, for discharge, per Trojan, us supposed to be 10% or so of the total bank’s capacity.  I THINK that is correct….Lithiums or AGM’s may be different….read the owner’s manual for them.

OK….typically, during at least 5 different run down or exercising tests….this is real world.

Have a 450 Watt halogen work light.  If you divide 450 watts, by the battery voltage, that is a little less than 40 Amps.  OK…that is close enough so 10% of my 4 bank amp hours is 45.  DRIVE ON.

NOW, when the DVOM battery voltage drops to 11.9….I stop….I might let it run and see a 11.8 blip.  So….remove load.  If you disconnect the jumpers and wait maybe 20 minutes….all of this is what Trojan told me or I asked for confirmation…..then measure the individual batteries.  Obviously half the voltaage, but if you read the SOC table….and do a hydrometer test….they will be right at 50% discharged.  That was the goal…

NOW, check the electrolyte…..perfunctory but good practice.  Rarely have to add.  I have a dowel with a scribed mark.  That mark, when you put it in a cell and it touhes the plate….is exactly half way between the plate and the bottom of the well….where Trojan says to always fill to.

Install Jumpers….recharge….when FLOAT…..then pull Jumpers….and wait.  They read per DVOM and hydrometer close to 100%.  Hydrometer is usually a bit higher….or way better, but Voltage is dead on.

NOW….that is real world…plus how Trojan says do it. In reality….one SHOULD turn off both disconnects BEFORE removing or reinstalling  jumpers.  If there is an arc and you have an Intellitec MPX, it may go into START UP….and if there is a microsecond interruption….the IPX or CPU or Modules go or can go haywire…. I have HAD to kill the house switch and then wait and restart for a clean “boot” or startup sequence.

NOW…in your example, the variations are NORMAL….except the true way to exercise and also evaluate your bank is with a constant load.

NOW….there is a timed circuit on the Magnum AGS.  That allows for quick hits of high current….and that is called a “smoothing” timer…so, it does NOT say.. OMG.  Prevents false positives or unnecessary AGS Start Signal.  But, if your Low Battery Cutoff is set too high, you will, based on either instantaneous or shorter timer, shut down the whole system.

I will ask Magnum for a review to confirm…..as well as where or what powers the remote….


Older 5 KNOB Magnum AGS Failure
Ivan K

With my Xantrex I know the remote reads up to 0.2v lower when inverting so my AGS is set at 11.8V. Even then, the voltage has to stay below threshold for 30s, to ignore momentary drops, so I have some time to run an extra heavier load before the starting sequence even begins. 


Older 5 KNOB Magnum AGS Failure
96 EVO
11 minutes ago, Ivan K said:

With my Xantrex I know the remote reads up to 0.2v lower when inverting so my AGS is set at 11.8V. Even then, the voltage has to stay below threshold for 30s, to ignore momentary drops, so I have some time to run an extra heavier load before the starting sequence even begins. 

It's too bad they didn't make that 30sec adjustable.

I would be able to set it to 5min (time it takes to brew my pot of coffee). 

Then I'd be able to set my AGS around 11.8-12.0V!


Alternatives to FASS system
wamcneil

Ok, so the FASS system I bought cheap on ebay didn't work out so I'm abandoning the thread I started a little while ago.

Now I'm interested in FASS alternatives. My only motivation is to supply constant positive pressure to the CAPS on my engine and abandon the original part-time lift pump.

Lots of folks installing FASS systems on their motorhomes, and aside from the obscene cost, I don't have a problem with it. In general though, I'm not convinced that a fuel air separation technology is compelling, so it's an obscene cost for something I don't think will substantially benefit me. Plus all the work of installing a completely separate fuel filtration system when I already have a perfectly good fuel filtration system.

So I'm thinking about a full-time lift pump in the rear, between the primary and secondary filters. I bookmarked JDCrow's thread on installing just such a pump a while back and think that's a pretty good model to follow. The pump he used is wonderful, but also obscenely expensive. 

Why on earth should diesel engines require monstrously large extremely heavy-duty $600+ pumps to move less than 3 gallon/min of fuel???? 

Is there any good reason why a pump like this wouldn't work just fine as a lift pump for a 400hp engine for around $200?

Older 5 KNOB Magnum AGS Failure
dandick66

17 hours ago, 96 EVO said:

Thanks Richard!

Never heard that one before!

Here you go, Ben.

 

BIRD or BiDirectional Charging Testing and Explanation of system - from 2002 Windsor to current. Includes discussion of the Dynasty and above. Morphed from a 2002 Windsor topic
Tom Cherry

2 hours ago, tmw188 said:

FWIW I just looked a Richard’s bio to verify and surprised he hasn’t chimed in, but his previous Windsor was a 2002 not ‘04. 

WOW….if he didn’t have the 04, like I thought….then the diagram he sent me is exactly the same as yours….except, Monaco DID use the GEN SET Terminal…

THANKS A BUNCH…

OK…was going to post this as followup.

Monaco would release prints for a Model Year.  Lets say a wiring revision that required a component and a new or different harness.  
 

IF that component and harness came in early….ODDS ARE….we have seen this, that the assembly line started using it.  So, a change for a 2002….was made as a RUNNING change and the end of MY 2001….had the new and improved 2002 features.

NEXT scenario… Prints released.  Component is late or harness….KEEP BUILDING….and the 2002 were EXACTLY LiKE the 2001’s….yes that happens….so No MATTER what the Manual or Prints say….the SHOW (Assembly Line) must go on.  

FINAL scenario…. Engineering needs a test MH to see if the NEW Component with the NEW harness works…..they go down and supervise a build….all well….it is released.  NOW, that applied to stock units,  in some cases, a special order….was custom built.  NO WHERE is the prints updated.  Monaco had a “iffy” approval for custom builds…. Dealers with high volumes could work with the factory and get a ONE OF A KIND special.

THINK THAT IS BS.  A buddy, who got me into Motor Homing was a large dealer.  Also on the “elite dealers” Committee.  He ordered custom MH’s for NASCAR drivers (that couldn’t afford a Prevost) as well as Crew Chiefs.  He speced out a HR Navigator with things that Monaco used to put in their Crown Royal Bus conversions.  This MH was way more advanced than a Signature.  It cost TWICE as much….but only half or less than a Prevost.  It had all the features….plus 4 MORE Intellitec Modules.  This was a first run 2005.  The driver was superstitious.  All the LED’s in the Motor Home Intellitec lighted switch pads were custom made by Intellitec.  The YELLISH GREEN was a PURE and Intense BLUE.  He was probably one of a few dealers with that pull.  Monaco ALSO wanted, from a marketing perspective, their UPPER ENDS in the Drivers and Crew Chief’s lots at the track,  YES….I SAW IT…didn’t know anything but remember the COST and the BLUE LED conversion…

FINALLY   Monaco would take a mid model year….do a special build.  Paint it like next year’s graphics and install the upgrades.  We have members here with a documented floor plan that is NOT in that Model year….next year….yes… but was sold, after the show….or soemtimes AT THE SHOW and is a MY older that the sales Brochure.

NEVER SAY NEVER…you look at what you have and verify factory….prints might NOT square…BUT Monaco built it.
 


Window Seal/Gasket
JoeV67

Plan on fixing a couple windows that are fogged on my 2005 HR Ambassador.  Took one out to inspect and see (what looks like) a gasket (or seal) built into the window frame. Would like to make sure I change everything to avoid a leak.  Does any have knowledge if this gasket can be changed or additional material should be added upon reinstallation?

 

Thanks 

Joe V


Repair Door Scissor Hinge
timaz996

I also went with a gas strut and like it much better. Did it four years ago.

Door Ram.JPG

Front Ram1.jpg

Front Ram2.jpg

Front Ram3.jpg


BIRD or BiDirectional Charging Testing and Explanation of system - from 2002 Windsor to current. Includes discussion of the Dynasty and above. Morphed from a 2002 Windsor topic
Tom Cherry
2 hours ago, jacwjames said:

My set up was just like Todd's originally

Attached is the parts page showing the BIRD, Lambert, and Isolation Solenoid, same as Todd's

Also attached is the electrical schematic. 

I did replace all of that with the Bluesea as I was questioning whether it was working correctly, didn't try to figure a work around but evidently the previous owner of Todd's coach was smart enough to figure it out and make it work.

1 Electrical Panel Passenger Sider 1.pdf 78.74 kB · 1 download 1 Electrical Panel Passenger Side 2.pdf 98.56 kB · 0 downloads 2002_Windsor_wiring_diagrams Rear Passenger side electric.pdf 323.25 kB · 0 downloads

THANKS for those prints.  They show, and I will pass them on, that Monaco actually built it that way.  I was TOLD that there never was a BIRD isolator in a 2002 as it was NOT on "HIS" print.  BUT, that is neither here nor there and is an offline issue.

BUT, I will take exception  to you final comment.  The PO did NOT DO ANY REWIRING of the circuits on the BIRD 5 pin module. 

Todd, after he did our voltage tests....and Frank and I reviewed them.... was asked to do ONE MORE THING.  

He did a voltage test...as well as a functional test of the module.

SIMPLE.  

CHECK the pins under EACH CONDITION.

ALL power OFF...  NADA.  NO POWER.

HOUSE ON....CHASSIS OFF...  Coach Battery (or House if you prefer)....  12 VDC (a loose term....full voltage). NO Power to module on any other pin.

HOUSE and CHASSIS ON...  SAME DEAL.  Coach Battery has POWER..  IGNITION IS DEAD

HOUSE and CHASSIS ON....TURN ON IGNITION.  BINGO....Coach Battery and IGNITION now have 12 VDC.  That is exactly the way is should be wired.  That is exactly the way it shows in all the intellitec PDF.....that is exactly the way MINE is working.

AND...we knew from his first set of experiments....that the RELAY (now called on newer units...SOLENOID) was sending out a PBW 3.4/3.5 VDC signal and that the WR Solenoid was humming along and engaged and working.

SO, look at the pictures in his photos on the OTHER or STARTED THIS topic.  ALL OEM....even the zip ties are in place.

NOW...When Todd and I talked after his final voltage or pin out or "FUNCTIONAL" testing of the BIRD...I mentioned something about Mine had a RELAY.  In the ORIGINAL BIRD wiring....the Boost Switch came into the RELAY terminal....and then ran over to the Solenoid.  That PURPLE wire is in tact and is OEM.  He said, OH YEAH.  I tested that one.  When you push the BOOST, you get 12 VDC on the wire.  THUS....its wired exactly to Intellitec specs.  In his, the diode (internal on the Relay circuit) protects the board...so when you zap the WR with a FULL 12 VDC to lock that sucker IN...  That works....and the backfeed is eliminated or prevented by the diode.  Intelltiec told me about that.  And it was pulled and issues....thus the relay..  

That's it...  Please read my recent commentary.  WE NEVER SAY NEVER about a Monaco.  Todd's has the PANEL with the PN and also the description.  SO, it was "factory" that way.  BUT, from my knowledge and also Todd's testing, the module is STILL wired OEM and it works.  Don't aske me what that silly white wire does.  All I KNOW....the SYSTEM works and Todd has no issues.

BUT, we did discuss....let the BIRD or the WR fail....he is gonna gut it, like you did and put in the ML-ACR.  I did NOT realize how cheap they are now.

Thanks for all your input....


Older 5 KNOB Magnum AGS Failure
96 EVO

Several years ago, I received a BOGO, ESCO lyght 50A transfer switch ordered through Amazon ( they didn't either believe me, or care, when I informed them there was two ATS in the box they shipped) 😃!

Winsorbill is running the second switch!


Information of potential issues from a failed water check valve.
Donflem

I just replaced the check valve on my Dynasty a few weeks ago. I was able to get to it without removing anything. I went through the slide out tray compartment.

Don

Alternatives to FASS system
timaz996

I went with the FASS system because I didn't want to loose another CAPS injection pump. I went with the 100 gal hour setup. I did install mine like the FASS factory video they have on YT on a motorhome. I know a pump does better pushing then pulling but I still get 16 psi to the injection pump. The extra fuel being pumped is being cleaned. You can watch their videos, you can see how fuel is aeriated being pulled through 35 ft of fuel line and fuel shaken in the tank going down the road. 

FASS pump pressure guage.jpg

 

 

 

 


Alternatives to FASS system
Cubflyer

 Walter,

I believe there is no reason that the pump you linked will not work to 'substitute' for the original lift pump, and having it operating 'full time' will provide the desired constant supply of fuel pressure to the CAPs pump.  There are other reasons folks have installed FASS pumps and filter systems before the secondary filter (last filter before the injector pump).  A big reason is pointed out in information provided by PPE (your chosen pump mfg)  and I quote:

 "The PPE Diesel Fuel Lift Pump is a key component in a reliable fuel system. Rather than depending on the OEM CP3 to pull fuel from the tank, the PPE Diesel Fuel Lift Pump pushes fuel through the lines and filter. It eliminates the possibility of air being drawn into the system, collapsed hoses, and fuel restrictions from occurring. Kit includes pump, mounting bracket, dual 12V fuel pump relays (JD1914)(RL45), and wiring diagram."  (underline and bold added by me)  

With the FASS filtration/air separation system, the primary filter is before the pump and any air is returned to the tank, providing pure airless fuel to the injector pump, (very good for injector pumps longevity).  Your proposed placement between the primary and secondary filters' only benefit over stock is the full time operation.  Drawing aeriated fuel and supplying it to the injector pump is still a possibility.

Each to their own.... it's easy to improve the system over the original parttime lift pump, especially since our fuel tanks are 30+ foot away from the injector pump!

In my case, I also was dealing with a contaminated fuel tank from lack of operation, so the FASS system has kept me on the road, instead of in the shop spending thousands of dollars....!

Ken  


Repair Door Scissor Hinge
hex_nut

I was also unable to find a "Tinners" rivet.  I went to my local Ace hardware and bought a standard mushroom head rivet in the correct diameter.  It was of course too long, but a hacksaw quickly corrected that.  A few minutes with a bench grinder created the 45 degree chamfer required to fit the hinge and removed the top of the mushroom on the rivet.  A sledge hammer on an anvil produced a nice set to the rivet in the hinge.  It has worked nicely for the last 5 years for a total cost of 79 cents and a little time in the garage.  Good luck.

Richard   


Repair Door Scissor Hinge
StephenW

X 3 on the gas strut. Tried several things with the scissor hinge with no lasting success.  Very happy with the change, but just in case I left the scissor hinge in place (disconnected from one side) on top of the door and secured with gorill tape. Sounds like either way works well, good luck.


Repair Door Scissor Hinge
hex_nut

These are often referred to as counter-sunk or flush-mount rivets, if you are looking for them online.


Alternatives to FASS system
wamcneil

Thanks guys. I've read most of the FASS/AirDog marketing messages about the pure, airless fuel they promise to deliver. And I'm sure they do that...

I'm just not convinced that fuel aeration is an actual problem that needs to be fixed. Other than FASS/AirDog marketing, is there some compelling body of evidence to support the notion that fuel aeration is an actual problem that needs to be fixed?

On the other hand... I do believe CAPS failure is an actual problem that I'd rather not experience. So, I am motivated to supply positive pressure to the CAPS.

The main reason FASS is on my radar is because there's not a big price differential between those systems and an American-made pump that I perceived to be reliable enough to trust. A $600 pump will seem pretty cheap when I'm on the side of the road looking at my failed $200 pump (likely chinese in origin...). My biggest argument against those two pumps I referenced is that I'm finding folks in diesel forums complaining about them failing.

So the two options I'm looking at are:

  1. a pump in the back because it doesn't require a return line forward to the tank
    • Perceived to be somewhat easier
    • Pumps are not draw-through, so if the pump fails the motorhome will stop (unless I make some kind of check-valve bypass manifold)
  2. a FASS close to the tank because I'm not willing to run a return line up from the back of the coach
    • Keeps the entire fuel system pressurized and absolutely solves the imaginary problem of air in the fuel
    • Maybe a bit more work than option 1, but not huge
    • Requires relocating my spare coolant and oil jugs 😞 

 


Park Brake light stays on when Brake is activated. 2006 Dynasty.
rustykramermetalfab

This happened to me a year ago and then "fixed itself".  Now it is back.  Brake is released and brake light will constantly flash while moving.  The first time I asked I was advised a pressure switch could be the issue but the next time I drove the coach the light would go out. I have been on two other trips without issue.   I see what might be 3 pressure switches in the front bay shown in photo.  There is no switch near the on/off air valve and I do not see one under the dash area yet.   Any thoughts appreciated. I have looked in my manuals and electrical schematic book but have not found help there. Coach is 2006 Dynasty. 

20240507_200726.jpg

20240507_200740.jpg

20240508_132152.jpg


BIRD or BiDirectional Charging Testing and Explanation of system - from 2002 Windsor to current. Includes discussion of the Dynasty and above. Morphed from a 2002 Windsor topic
jacwjames

In Tom's original post about the voltage Anomaly Mark B posted pictures he had on file that show the original wiring for the BIRD.  It does show the  purple wire for the relay connected (2 of the 3 views have it connected, not sure why), the blue wire for the generator sense connected, and no wire connected to the coach battery.  I don't have pictures of mine but I had all the same wires and labeled them when I removed the BIRD.  

So the PO of Todd's coach disconnected the Lambert only using for a wire connector on the bottom stud.  He also disconnected the the Generator wire but then added the coach battery wire which came from the isolation solenoid. 

 

I know that Monaco made changes while building a model/year, many of the parts diagrams I have show several versions based on SN of the coach, they documented for the parts pages.  The wiring schematics may or may not have kept up with the changes.  The schematic that I attached does show the BIRD and you can trace the wires pretty good (zoomed in at +600%)

 


Starter
Benjamin

Above I mistakenly referred to the 37MT as gear reduction.  The DELCO 37MT is the old direct drive starter that came on many engines originally.  The 8200433 is a   DELCO 39MT substitute.  DENSO (as in Nippon Denso) is good also, either gear reduction starter is a big improvement.  Take your chances with a copy if you want. 


Repair Door Scissor Hinge
Tom Cherry

Also called "TINNERS RIVETS" they are usually HARDER (been heat treated) or are made from a harder base steel.  The rivets in the Monaco door scissors are soft...way to soft.  The TWO HAMMER trick works, as long as one is careful.

MOST of the Monaco techs, though, used the old "BEND IT UP OR DOWN".  That actually made it worse and sometimes the scissors hit.  Bending the entire pivot point does have a SHORT term benefit as the contact points are different and they are NOT as worn....but if you keep doing that, then there is NO FRICTION in the joint.

SO...do NOT bend up or down to correct.  IF there is contact or rubbing...correct that.

There have been TWO successful long term fixes....and that is NO SLAM on actually beating it or flattening the rivet.  IF you catch it soon enough, the the flattening or creating more tension will work.

BUT...past that, for the WORN or abused ones..

Replacing the Rivet with a Tinner's rivet.  We had a very learned member....he knew Monaco and had one of the FEW Crown Royal bus conversions.  He ran a small business and was a "character".  He bought a box of the proper size Tinner's Rivets.  He had a nice hydraulic press in his shop.  He installed a NEW Rivet and carefully seated or compressed it for the right tension.  That Rivet did NOT FAIL....many members...perhaps 50 or more had their's fixed...and Mikee's fix....never went bad.

The second was an individual in Tennessee.  Randall Bergen.  He was a parts manager for an car dealership. He found that there was a "replaceable" rivet that had an OEM (Chevy or Ford or whoever) and it was exactly the right size.  NOT having the hydraulic press, he became an expert at installing and seating or peening or compressing the new OEM rivet.  Again.  100% success.  He was on IRV2 and other places.  He fixed mine at least 10 years ago.  It still has OEM tension and holds the door open during gusty winds.

Did a search of the topics.... HERE is a 2022 post. TRIED his cell....said unavailable...BUT NOT Disconnected.  Don't know about the email.....

Randall Bergen, 249 Cherry Blossom Trail, Dandridge, TN. 37725 - repairs scissor arms - $40. This was a few years ago, so I'd call or email him to check if he is still repairing them. 865-323-1277 rjb4jcpa@gmail.com

DO NOT KNOW if he is still alive.. but....he would be my first try....as I KNOW what he did and the rivet he used is a LONG LASTING FIX...

That's my history.  The folks that have installed a strut are pleased...  SO, whatever works for you...


Alternatives to FASS system
timaz996

 

  1. "a FASS close to the tank because I'm not willing to run a return line up from the back of the coach
    • Keeps the entire fuel system pressurized and absolutely solves the imaginary problem of air in the fuel
    • Maybe a bit more work than option 1, but not huge
    • Requires relocating my spare coolant and oil jugs 😞 "

From my research the FASS setup will still require a new return line because the stock line can't handle the volume of fuel being returned to the tank. Even with my FASS being located in the engine compartment I ran another larger return line. Stock and new line are still in play.  


Alternatives to FASS system
wamcneil
7 minutes ago, timaz996 said:

 

From my research the FASS setup will still require a new return line because the stock line can't handle the volume of fuel being returned to the tank. Even with my FASS being located in the engine compartment I ran another larger return line. Stock and new line are still in play.  

Yeah. That's my understanding too. That's why I'm motivated to put a fass on top of the fuel tank and make the new return line real short. Tee'd it in with the vent fitting looks like a good solution. 

Did you delete a bunch of pictures from the earlier post? The notification on my phone has a bunch of pictures of your setup (thanks!) but I'm only seeing one in the thread above.


Repair Door Scissor Hinge
rajchapman

Thank you all for the responses.  I will try to contact Randall to see if he is still repairing the arms.  Again thanks for all the assistance.

Just got a responce from Mickee and was told that he sold all his remainding rivets to someone on this group several years ago.  


BIRD or BiDirectional Charging Testing and Explanation of system - from 2002 Windsor to current. Includes discussion of the Dynasty and above. Morphed from a 2002 Windsor topic
Tom Cherry
1 hour ago, jacwjames said:

In Tom's original post about the voltage Anomaly Mark B posted pictures he had on file that show the original wiring for the BIRD.  It does show the  purple wire for the relay connected (2 of the 3 views have it connected, not sure why), the blue wire for the generator sense connected, and no wire connected to the coach battery.  I don't have pictures of mine but I had all the same wires and labeled them when I removed the BIRD.  

So the PO of Todd's coach disconnected the Lambert only using for a wire connector on the bottom stud.  He also disconnected the the Generator wire but then added the coach battery wire which came from the isolation solenoid. 

 

I know that Monaco made changes while building a model/year, many of the parts diagrams I have show several versions based on SN of the coach, they documented for the parts pages.  The wiring schematics may or may not have kept up with the changes.  The schematic that I attached does show the BIRD and you can trace the wires pretty good (zoomed in at +600%)

 

Maybe we looked at two different Pictures.  On page 1, Todd posted a lot.  Look at the BIRD here.  If you scrolled up on page 2, you saw Mark's pictures.  You're not the first to make reference to Mark's pictures and NOT Todd's.  Go back to Page 1...

I think that clears it.  To confirm or just restate.  Todd did a COMPLETE voltage test on HIS module...which has 4 of the wires connected.  it does NOT have the Gen Set wire....and THAT is something that folks will debate for years.

BUT...Todd's is exactly like MINE...save the Purple Wire and mine has the additional Control Relay...  I added it as some folks get confused... This was the ISOLATION relay that Monaco added, I think, is still or was still used...up until they KILLED the Monaco MH's

Hope this explains it...if NOT call me...

Battery BoostCutoff switches.pdf


BIRD or BiDirectional Charging Testing and Explanation of system - from 2002 Windsor to current. Includes discussion of the Dynasty and above. Morphed from a 2002 Windsor topic
jacwjames

Mark B's first post is what his looked like before he redid his and was like mine with the Blue generator wire attached, purple relay wire attached and no wire to coach battery.   That was the as the original wiring on my 2002. 

My guess is that the PO of Todd's coach made the changes to copy an new model coach .

NOT gonna lie, I know enough about circuit boards & low voltage electrical to be dangerous, so I'll leave it up to your expertise on the "why" Monaco did what they did.


Window Seal/Gasket
jacwjames

I redid 3 windows in 2015, still holding good.  Here's a post I did on IRV2 BIRD or BiDirectional Charging Testing and Explanation of system - from 2002 Windsor to current. Includes discussion of the Dynasty and above. Morphed from a 2002 Windsor topic
Tom Cherry

1 minute ago, jacwjames said:

Mark B's first post is what his looked like before he redid his and was like mine with the Blue generator wire attached, purple relay wire attached and no wire to coach battery.   That was the as the original wiring on my 2002. 

My guess is that the PO of Todd's coach made the changes to copy an new model coach .

NOT gonna lie, I know enough about circuit boards & low voltage electrical to be dangerous, so I'll leave it up to your expertise on the "why" Monaco did what they did.

We each have our guesses.  IF the PO did all the changes...then he did them using the SAME terminals as Monaco used.  MY GUESS....  The wiring on TODD's is CORRECT.  I have reached out to Richard (Dr4Film).  He sent me a schematic of his.  It was exactly like Todd's....save the GEN SET terminal was used.  And I know HIS worked...or I think it did.

SO..  Whatever.  There IS a BIRD on Todd's....looks original to me.  Don't have the print.  Todd's wiring looks OEM.  It works like it should.  THAT is a fact.

Whether or NOT the PO was adept enough to make it work....he sure was neat and his wiring skills mirror those of Monaco. His OTHER circuit mods are way low on the totem of PROFESSIONAL...

How bout we leave it here?  I WILL, once I get time, publish the info that I was provided on the Lambert.  That is for HISTORY, but some might find that interesting.  I hate to ask this...  but Todd's only SHOWS two Bosch Relays...  One is the Lambert Lockout on the RIGHT.  The OTHER is the Cold Weather Relay.  I did NOT see the relay in his that I THINK I saw on one of your prints...again...not trying to open any more cans of worms....we have enough already to catch enough croppies for a massive fish fry.

BUT...it has been a learning experience....obviously not all are interested... BUT, the first post DOES describe in detail how a BIRD SYSTEM WORKS....which is always a deep dark mystery....and they BOTH work, generally, the same.  Just different control...but the concept is the same as with the regulated (reduced) PWB voltages...

ON TO OTHER QUESTS...

Thanks...


Older 5 KNOB Magnum AGS Failure
Tom Cherry

UPDATES....and some of the FOG cleared...but JUST when I thought it was clear...a STORM Moved in.

First.  The AGS, regardless of the older 5 KNOB AGS or the AGS-N... uses the HOUSE BATTERY Voltage.  It is SUPPOSED to be wired directly to the HOUSE BANK Connections.  It DOES NOT receive input from the Remote.  Terminals 3 and 4 are the VOLTAGE Sensing leads....on the AGS hard wired connector.  NOW...all the debate about running wires and such....Magnum and Frank McElroy cleared this up.  The amount of Voltage Drop one would get on the TWO #12 wires running from the Batteries to the FRONT (mine is in the FRB) and Frank's is in the rear...adjacent to his Inverter is MINISCULE.  This is a SENSING Voltage....and NOT a load carrying one.  SO, either location...properly wired, will work and there would be maybe few MilliVolts difference in one in the front vs the rear.

SECOND...  AND THIS IS THE KILLER...  Even MAGNUM was confused on this.

If you have a 2008 (at least on the Dynasty) 5 KNOB one....then the Magnum Remote was totally different and functioned differently.  If you have the the SAME or same "VINTAGE" remote as on the 2008 Dynasty....then HOW you set the AGS and it works is TOTALLY DIFFERENT.  The REMOTE only "enables it"....  You can NOT set the parameters...

NOW, on my 2009, I have the SAME AGS.  BUT, my ME-RC was capable of PROGRAMMING IT.  If you look at the two photos....one from the 2008 Dynasty and mine from the 2009 Camelot....then the mystery is solved.

THE POINT, other than the conflicting or dueling remotes...

The AGS will read the Battery Voltage.  If you have EITHER remote... You have to then set the ON point to a LOWER Voltage...and you have to understand the UNDER LOAD compared to RECOVERY....as well as go ONE TENTH lower on the START.  See the previous posts..

This should clear it up...or it does for me...

Information of potential issues from a failed water check valve.
Georgia Mike

It’s always fun laying down inside there trying to reach behind yourself for tools and such 😄 I feel like a contortionist.


Window Seal/Gasket
Paul J A

BIRD or BiDirectional Charging Testing and Explanation of system - from 2002 Windsor to current. Includes discussion of the Dynasty and above. Morphed from a 2002 Windsor topic
tmw188

Just to slip this in incase it was missed, I know I didn’t look until now. If you zoom in on the BIRD never mind my finger, that p/n is actually the same as what is still in place. Never mind my finger. 

Repair Door Scissor Hinge
tmw188

4 hours ago, jacwjames said:

I removed mine and was able to repair by putting the rivet on a sledge hammer and then using another large hammer and flatten the rivet.  I also took the little tab that catches the door and bend it up a little, which added some friction to the scissor.  Did that ~6 years ago and still working fine.

Well I guess I wasn’t replying to the rivet in question sorry for any confusion. I was referring to the rivets that hold the hinge to the top of the door. 


Repair Door Scissor Hinge
Tom Cherry
5 minutes ago, tmw188 said:

Well I guess I wasn’t replying to the rivet in question sorry for any confusion. I was referring to the rivets that hold the hinge to the top of the door. 

Thanks for the clarification....but it did provide more INSIGHT into the TYPICAL issue.  I used SS Pop Rivets and they are a PITA to remove....and you also need the long handled tool....a pliers type will destroy itself....if you give it enough brute force...  BEEN THERE...


Window Seal/Gasket
Martinvz

I had some windows defogged a year ago and on most the seals were fine to be reused. One the passenger front window the seal was removed and they used a butyl bead in place of it. On 2 other windows we had serious leaks and these had to be caulked around the top and sides. 
When in doubt about the seals, use the butyl bead or caulk it. The butyl is not cheap and not too easy to find. The beads come in didd sizes and make sure that the one you get is correctly sized for the task. You will get some squeeze out that is easily trimmed with a Harbor Freight scraper. 


Alternatives to FASS system
Cubflyer

Walter, 

FYI, I had a pin hole in the hose out of my FASS system to my secondary filter… CAPs pump (an original hose, not an added or replacement hose) once about an hour from my destination (for the winter storage)).  The engine ran fine, maybe a little down on power, but I was flat-landing it…. (Running the FASS system left a trail of diesel, with it off the CAPs pump was probably pulling some air with the fuel but it did keep running and no fuel was fine misting out).  When I changed that hose the FASS pump sure was handy to bleed the air out of the hose to the engine! (Reason to have a pump that comes on and stays on!)

As far as wanting solid fuel without air or water going to the injector system, it is “standard knowledge” that the pumps are cooled and lubricated by fuel and injectors hate water…. A big part of the Cummins fuel injection system design is the return of “excess” fuel to the tank… that’s the cooling fuel.

But, again, each to their own.

Ken


ABS 07 Signature
rpasetto

Sort of an update: 

My upper brake lights are Now on whenever the engine is running or IGN is on.  THis started right as I began a trip.  Before this the lower brake lights weren't working and I thought it might be bulbs; not unsure.

The two "pressure switches" from the above picture read Infinity on an ohm meter whether the brake pedal is pressed or not.  I removed wires from each amd measured voltages,  Zero with IGN off and 5.45v with IGN ON.

I was guessing these are associated with the braking system and were the brake light switches from the diagram below the picture, which comes from a Monaco air system diagram.  Not sure now.  Disconnecting didn't change the ABS light which is also on so I think these may be related.

At Josams for alignment and some other chassis work.  Hoping they can solve this dilemma.  

image.png.c623a4e6ceb05800d2c259aadeb61a67.png

 

image.png.61c57527cb835ec18bb4bb7836d5893b.png


Alternatives to FASS system
wamcneil

I sure agree that having a pump in the system would make the filter changes a lot easier! First time I changed my filters, I replaced BOTH filters at the same time. And then installed the new filters dry of course... assuming I would turn on the key and the lift pump would just pull fuel through the system...

What an ordeal that was... Didn't make that mistake again!


ABS 07 Signature
rpasetto

Attached the PDF of the   monaco air system schematic.2006 Monaco Signature Air system schematic.pdf


Love seat - like new
Brian J

I have DeLeon love seat with accessories for sale.

$1,000 

Like new , used a couple times, was impractical to try and modify coach for installation.

I am located in California, near Modesto.

Transmission Dipstick
willema

9 months ago I purchased a used 2005 Dynasty IV.  I just finished the process of doing all the maintenance on the coach.  I had very good shop in my HOA do the work.  I found out that I don't have a transmission dip stick.  Where can I get one?  I know how to use the keypad to review the level. 

 

Matt Willey

 


No Hot Water
IEMan 1

Help!

I am having an issue with my Aqua-Hot 100-04S in our 2006 Dynasty. Our electric part stopped heating the water so I checked and the fluid was empty in the reservoir. I added to that and then checked the tank itself and it was low. I added about a pint and a half through the drain hose to fill it up. Still no heating. I do not see any sign of leaking fluid anywhere.
The red light for the "Low Tank Level-Cutoff" I can not tell if it is lit up or not. If it is it is very dim. A few of my LEDs it's really hard to see if lit or not. I have continuity between pins 15 & 16 for the float switch. 
I have checked all breakers and fuses. Also the 2 reset switches on the thermostats and the reset on the controller board.
Both the "Electric Heating Element Status" & "Heating Status" lights are on. There is no DC voltage at pins 11 & 12 for the AC relay.
I am fairly new to all of this troubleshooting stuff and could use all the help I can get.
The diesel has not worked since we got the coach and I have not attempted to troubleshoot that yet. I know that the air blower does not come on at all after the diesel switch is turned on. Then the diesel light shuts off after a few seconds of no blower.
I know that they are 2 separate issues. But we are needing hot water. Any suggestions other than taking it to a shop are greatly appreciated.

No Hot Water
timaz996

I don’t have your model of Aqua Hot, but I would highly suggest downloading the maintenance and troubleshooting manual for it.


Transmission Dipstick
timaz996

I would guess you can get one from Allison or put in your transmission model number on eBay and maybe someone there has one.


ABS 07 Signature
rpasetto

Note to @Tom Cherry,  I am confused about this, also.  If the switches are in parallel, then only one would need to be working for brake lights to go on.  The upper brake/taillights, on each side, and the center "cyclops light" are now on whenever IGN is on.  The (upside down) lower ones are now never on even when brake is pressed. (I'm told they are from an early 2000s Chevvy pickup).  Pictures below.

IGN ON (only):  Top bulb lights on each side plus cyclops in middle

image.thumb.jpeg.aaa1cb27ab0e4ee5b50c38f6d93e4992.jpeg

Headlight switch ON (only):  All tail light bulbs light, noticeably dinmmer than brake light...

image.thumb.jpeg.08077058f36b5ab95ecb53ba0cb44a72.jpeg

Headlight switch ON and brakes applied:  All tail light bulbs light, Brake Lights on top.

 

Headlight switch and IGN on:  

image.thumb.jpeg.3d001d0491cb6ffad596f019f6370e9c.jpeg

It appears that upper brake lights (only) light with either ign on or brake application.  I can see filaments lit for every light which shows as "on" in pictures.  Apparently the Taillights work normally.

Not sure what the cause is.  Would sure help to know which of the pressure switches(?) in first post are associated with brakes.

Transmission Dipstick
96 EVO

You don't trust the keypad?

I 'may' have a dipstick above the transmission, accessible through a hatch in the bedroom, but, even after changing fluid and filters, I just brought the trans up to temperature, and used the keypad!


Transmission Dipstick
willema

The shop that I used, Eagles Pride, knows my tranny serial number and ordered one from Allison.  When it arrived, it was only 2 to 3 feet long.  They believed it was wrong.  I've seen on this forum that not having a dip stick is not unusual.  Is that true?

I live in a 1600 property HOA where every property has an enclosed RV garage or a pad big enough for an RV that's covered or uncovered.

Most of the community uses Eagles Pride to do their work.  

 

I DO use the keypad.  Do I or don't I need to have a dip stick?


Park Brake light stays on when Brake is activated. 2006 Dynasty.
Larry Laursen

The pressure switch on the right in the lowest photo looks similar to the Nason switch mounted on the bottom of my park brake valve.  You may be able to test it by disconnecting the wires and/or connecting the wires to simulate the switch opening and closing.  You can go on the Nason website to see if they have a similar unit.  I have an 05 Endeavor and the switch comes with a pigtail and connector.  It looks like yours has terminals.


Transmission Dipstick
Ivan K

I have a dipstick and never used it to actually check level, so no, you don't need it. Mine only has marks for cold level range to show that it is safe to start after drain and refill but if correct amount of fluid is replaced, no need for it.


Transmission Dipstick
Jdw12345

I have the same model year coach and engine trany combo. If you want I cane check and see if there’s a part number, the unfortunate part is these things are snowflakes and sometimes things aren’t the same.  What’s your build date on the sticker next to the drivers seat?

 I’m assuming you have a MH3000 and a ISL 400…..


Transmission Dipstick
willema

Wow Jeff.  That's great.  As you can probably tell, I'm new at this.  The coach is still at the shop.  I pick it up tomorrow.

Yes I have MH3000 and an ISL 400

I'd love to bounce another question by you but I don't want to screw up this thread.  How do I do that?

 

Matt W 05 Monaco Dynasty

 

Ivan K -

 

Is it save to run without something over the fill tube?

Matt W 2005 Monaco Dynasty

 


Transmission Dipstick
Jdw12345

Just send a message through the messenger in my profile, if that doesn’t work just start a new thread.

 I’m going to be busy for the next few days, coach is here at home I’ll see what I can do.


Transmission Dipstick
96 EVO
9 minutes ago, willema said:

Wow Jeff.  That's great.  As you can probably tell, I'm new at this.  The coach is still at the shop.  I pick it up tomorrow.

Yes I have MH3000 and an ISL 400

I'd love to bounce another question by you but I don't want to screw up this thread.  How do I do that?

 

Matt W 05 Monaco Dynasty

 

Ivan K -

 

Is it save to run without something over the fill tube?

Matt W 2005 Monaco Dynasty

 

If they did the job properly ( both filters and fluid change), they should have removed one quart from a 5 gal pail, and put the rest in the transmission.

Don't bother testing with the keypad when your trans is at 150 -160F, get it up to operating temperature ( mine is 190F), then park on a reasonably level surface, and check it!


Transmission Dipstick
willema

I was with the shop mechanic when he was finishing the fluid change.  The coach was up to temp and he and I did the check with the keypad.  The fill was real good.

I'd still like a dipstick.

Matt W

2005 Monaco Dynasty

 


Transmission Dipstick
Ivan K
32 minutes ago, willema said:

 

Is it save to run without something over the fill tube?

 

If you are saying that even the plug is missing, then I would look for an expansion plug of appropriate diameter. If you are going to copy someone's dipstick,  make sure the tube is the same lenght with same tranny model.

Transmission Dipstick
jacwjames

FWIW

I have 2 dipsticks.

One is accessible via the bedroom hatch cover. 

The other is at the bottom of the transmission, drivers side.

Last Oct I had my auxillary cooler leak tranny fluid, I had no idea how much but I knew it was low.  So I added one gallon and quickly checked with the dipstick via the bedroom hatch >>>nothing on dipstick with engine at idle.  Added another gallon>>> nothing on dipstick.  Finally added a 3rd gallon and dipstick showed oil level good.  I then took it for a test run ~20 miles down the highway and then checked it via the shift panel>>> OL OK.  Got lucky as it doesn't appear any damage.  Drove another ~2500 miles and then pulled oil sample and it came back good. 

 

So ya, I can see where having a dipstick isn't a bad thing.


ABS 07 Signature
Ivan K

The pancake type switches in your picture are low pressure brake switches, normally open on our rig, the cylinder type are cruise cancel, normally closed.


Major screw up on my slide out, please help!
John C

Thank you all for the quick responses, I almost had a heart attack when I saw I had to take the whole slide out!!!

This morning I looked at it carefully , it is actually not as bad as I thought, the function of that piece of aluminum it just to hold the seal, it is not structure.The weight of the slide out is on the roller.

Because it is aluminum it is kind of soft which means I can bend it back to what it was use to be, there are about 5 feet was taken out by the bolt, only 2 feet was really bad.

I Jacked up about 3"-4"  with 6x6 on the end of the slide out, 5 feet away from that, I use another 6x6, I believe I probably jacked up about 2"-3", then I could move the plywood a little but still couldn't  take it out,I was afraid jack up too much (It may damage the slide out), so instead of taking the plywood out, I just pushed the plywood inside. That plywood is not structure either.

After that cut some triangles with wood and put those those under the slide out bottom, then use a hammer inch by inch , I corrected the aluminum , so I pretty much straightened out the aluminum , of course not 100%, there are about 10"-12" area is about 1/2" from the slide wall, because the aluminum was bent in the middle there and when I straightened up, the two broken end won't come together straight as the both side is screwed in to the wall and can not move

Now I can move the slide in & out without any issue.

When I closed the slide out, the 1/2" open gap between the 10-12" aluminum and the wall is not a issue because the slide out is hold it. when I extend the slide out, nothing is touching or move the aluminum , so I believe I will be fine, the worse case if the aluminum  move out a little bit when I extended, i can always able to correct it.

Note: when I say "I" , I mean I and my employee who is handier than me.

It took us less than 2 hours to fix this.

Now the new seat belt is in and the vinyl plank project is finished and I am happy!

 

 

 

 

ABS 07 Signature
rpasetto

6 hours ago, Ivan K said:

The pancake type switches in your picture are low pressure brake switches, normally open on our rig, the cylinder type are cruise cancel, normally closed.

So itf I understand correctly, those are the ones controlling brake lights (?) ..  If they're in parallel, (per Tom's post) just one shorted out could cause brake lights to be staying on???

 

image.png.bbd72bfc99d45b1624a88c479b5d4609.png


Older 5 KNOB Magnum AGS Failure
pwhittle
19 hours ago, Frank McElroy said:

The AGS gets the battery voltage from the large 12 volt battery cable connected to the inverter.  To remove the voltage drop on this line, I connected a dedicated battery sensing wire from the house battery bank to the AGS.

Hi Frank,

What inverter let you do that? I have a Magnum MS2812..

I get well over 1V difference between the Inverter voltage and the BMK voltage under high current, like running the microwave.

Paul


Window Seal/Gasket
JoeV67

Thank you to everyone for the advice.  It was helpful.  

 

Thanks

Joe V



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